Custom Polyurethane Part Development and Manufacturing
End-to-end engineering solutions — from material characterization to serial production
- Complete industrial solution — for the manufacturing of custom polyurethane parts, designed and produced on demand.
- Decades of expertise — in the polyurethane industry, applied to meet product requirements in the most effective way.
- Material systems — precisely matched to the mechanical, chemical and environmental requirement profile of the final product.
- Full customer support — from the concept stage through characterization, limited series production and trials, up to full serial manufacturing.
Our development and manufacturing division provides a complete industrial solution for the production of custom polyurethane parts, designed and produced on demand. We leverage decades of professional expertise in the polyurethane industry to meet product requirements in the most effective way. Material systems are precisely matched to the mechanical, chemical and environmental requirement profile of the final product.
We support the customer from the concept stage through characterization, mold production, limited series manufacturing and trials, all the way to serial production. Our team remains available for updates and further development as required throughout the product lifespan.
Design and Manufacturing Methodology
Our work process is designed to ensure a precise match between material properties and the functional requirements of the part:
- Engineering requirements characterization — defining the part’s working environment, loads, chemical resistance, temperature ranges, abrasion requirements and more.
- Formulation matching — selection or dedicated development of the polyurethane compound in our laboratories — fine-tuning properties such as hardness, density and surface finish.
- Mold design and casting process — matching the processing technology (casting/injection, mold types and complementary processes) to project requirements for repeatability, finish and geometric precision.
- Manufacturing and quality control — transitioning to serial production (or small-batch production) under a strict quality control protocol, based on decades of accumulated data.
Application Examples
| Application Field | Details and Uses |
|---|---|
| Damping and cushioning systems | Casting of energy absorption elements, shock absorbers and technical/ergonomic padding components. |
| Sealing and encapsulation | Sealing against water, humidity and dust, as well as electrical insulation, by means of pouring. |
| Elastomeric machine parts | Flexible components designed to withstand high abrasion and tearing loads. |
| Rigid parts | For housings, wood-like and stone-like finishes, and lightweight yet strong, large-volume products. |
| Cable management and infrastructure | Casting of conduits, clips and cable guides resistant to demanding environmental conditions. |
| Customized industrial components | Roller coating and rigid housings for equipment and mechanical systems. |
The Engineering Advantage of Working with the Raw Material Manufacturer
- Full synergy — the ideal combination of liquid raw material and the mechanical production process eliminates design gaps and enables maximum optimization of part properties.
- Operational flexibility — rapid response to engineering changes from initial design through ongoing production, and quick adaptation to changing serial production schedules.
- Solutions for extreme conditions — extensive experience in adapting polyurethane to complex working environments — chemical resistance, aggressive abrasion and variable pressures.
- Professional support — a skilled team with deep experience across all aspects of the technology supports the customer throughout the product lifespan, providing direct technical assistance.